Premises Description

Aluminum Company of America (Alcoa — founded 1888 as Pittsburgh Reduction Company; today Alcoa Corporation) was through the 20th century the dominant U.S. and global aluminum producer. Alcoa operated through the asbestos era a comprehensive vertically-integrated U.S. aluminum production network including bauxite mining, alumina refining (the Bayer process), aluminum smelting (the Hall-Héroult process — invented at Alcoa), rolling mills, and downstream fabrication. Major Alcoa asbestos-era U.S. sites included:

  • Alcoa TN — the company’s namesake smelter and rolling mill complex (Blount County)
  • Massena NY — historic St. Lawrence Seaway hydroelectric-powered smelter
  • Rockdale TX — lignite-powered Texas smelter
  • Wenatchee WA and Vancouver WA — Pacific Northwest hydroelectric smelters
  • Badin NC — Yadkin River hydroelectric smelter
  • Davenport IA — sheet and plate rolling mill
  • Lafayette IN and Logan County WV — additional operations
  • Point Comfort TX, Mobile AL, St. Croix VI, Bauxite AR — alumina refining

Aluminum smelting is one of the most asbestos-intensive industrial processes documented in U.S. occupational asbestos litigation. The Hall-Héroult electrolytic reduction cells (potlines) operate continuously at temperatures around 950°C with high-current electrical service — every reduction cell was specified with extensive asbestos refractory, asbestos electrical insulation, and asbestos thermal protection through the documented era.

Plaintiffs alleged in publicly filed U.S. asbestos personal-injury and wrongful-death litigation that Alcoa — as premises owner of its U.S. smelter, mill, and refining operations — exposed its aluminum-worker workforce (United Steelworkers Local representation) and contractor pipefitters, insulators, boilermakers, and trade workers to extensive asbestos through:

  • Asbestos refractory and block insulation on Hall-Héroult reduction cells, anode-baking furnaces, holding furnaces, and reheat furnaces
  • Asbestos electrical insulation on potline bus bars, anode-bus connections, and rectifier-yard electrical systems
  • Asbestos pipe covering on plant steam, alumina, and process piping
  • Spray-applied asbestos fireproofing on smelter structural steel and crane runways
  • Asbestos gaskets and packing at process flanges, pumps, and valves

Aluminum Company of America has been named as a Premises Defendant in publicly filed U.S. asbestos personal-injury and wrongful-death litigation.

Workers Exposed

  • United Steelworkers Local members at Alcoa TN, Massena NY, Rockdale TX, Wenatchee WA, Badin NC, and Alcoa refineries
  • Refinery and mill pipefitters and millwrights working Alcoa capital projects
  • Insulators (HFIAW Local members) on Alcoa construction and turnaround crews
  • Boilermakers (IBB Local members) building Alcoa smelter and refinery pressure vessels
  • Electricians (IBEW Local members) working Alcoa potline and rectifier electrical systems
  • Construction-trade workforces on Alcoa EPC projects

If You Worked at an Alcoa Smelter, Refinery, or Mill

If you worked at an Alcoa aluminum smelter, alumina refinery, rolling mill, or fabrication plant during the asbestos era — as an Alcoa employee or as a dispatched contractor trade worker — and have since been diagnosed with mesothelioma, asbestosis, lung cancer, or another asbestos-related illness, you may have legal rights.

Free, confidential case evaluation: Speak with O’Brien Law Firm — (314) 936-2956